FAQ: Product Design and Engineering
See how we help clients turn ideas into workable designs, learn about selecting the right material, and find out how we support your project.
Do you offer design and engineering support?
- Yes, we work with clients throughout the design process, from early concept development through final production. Our capabilities include CAD modeling, material selection, FEA analysis, and prototyping.
What design changes are usually needed to make a part compatible with carbon fiber?
- Design changes may include adjusting wall thicknesses, smoothing transitions, minimizing sharp corners, and aligning geometry with the fiber direction for structural efficiency.
How do you ensure the part meets performance goals like strength, stiffness, and low weight?
- We use material selection, layup strategy, and simulation tools to meet your performance goals while keeping the part as light and strong as possible.
Can you design carbon fiber parts that meet aerospace or medical-grade tolerances?
- Yes, we can design parts to meet tight tolerances required for aerospace or medical applications, depending on your specifications.
How do you handle fiber orientation to maximize strength in the right directions?
- We align fiber plies with anticipated load paths, using unidirectional and woven fabrics in tailored sequences to achieve strength where needed most.
What are the limitations when designing complex shapes or thin-walled structures in carbon fiber?
- Complex geometries and thin walls can be challenging due to tooling, layup access, or fiber bridging, but many limitations can be during design and molding.
