Our composite manufacturing capabilities and production methods.
We offer a range of manufacturing processes, including oven curing autoclave, vacuum bag, and bladder molding, all tailored to your product's needs. Our experienced team helps you choose the most efficient approach based on engineering requirements, schedule, and budget. From room-temperature cure to autoclave, we deliver high-quality solutions within your project parameters. Curing transforms flexible fibers into strong, hardened structures through controlled heat and pressure.
AUTOCLAVE MOLDING
Composite autoclaves are pressurized ovens that precisely control temperature and pressure to strengthen the bonds between fibers. They ensure excellent surface quality by compressing the part to prevent air voids and can maintain temperatures within 1 degree. Autoclaves are ideal for high-quality parts, especially in aerospace and space applications, but are the most expensive curing process.
Benefits of Autoclave Molding:
- Produces highly consolidated laminates
- Minimizes voids and defects
- Delivers smooth, cosmetic-quality surfaces with minimal post-processing
- Precise temperature and pressure control ensures repeatable results
- Supports intricate shapes and engineered layups
- Commonly used for aerospace, defense, and space
OUR FOOTPRINT
28" W x 94" L x 24"
Capable of processing a single extra large project, or multiple smaller projects.
VACUUM BAG MOLDING
Vacuum bagging is a flexible process used to manufacture laminated structures. It removes air and ensures uniform consolidation through vacuum pressure. Curing can be done at room temperature, making it the slowest method, but it requires no special equipment and has no size limitations. This process helps control compaction and prevent air pockets or voids.
Benefits of Vacuum Bag Molding:
- Ideal for large and complex parts
- Lower tooling costs than closed-mold processes
- Flexible for prototypes and low-volume production
- Suitable for carbon fiber, fiberglass, and hybrid composites
OVEN CURING
Higher temperatures can help the curing move faster. We can control the temperature within 5 degrees in the oven thus ensuring consistency in the process. Using an oven to complete the cure adds cost but speeds the process and generally provides higher quality parts.
Benefits of Oven Curing:
- Faster production cycles
- Consistent curing temperatures
- Improved part quality
- Repeatable manufacturing results
- Enhanced material performance
OUR FOOTPRINT
36" W x 24" L x 6"
Capable of processing a single mid size or multiple small projects.
48" W x 48" L x 72"
Capable of processing multiple large or small projects.
BLADDER MOLDING
Bladder molding is ideal for composite parts with complex shapes, such as those with hollow areas or high fiber content. The process involves applying composite material to a bladder, placing it in a mold, and using heat and air pressure to cure and consolidate the material within the cavity.
Benefits of Bladder Molding:
- Ideal for hollow and closed-section components
- Supports complex geometries and contoured shapes
- High fiber consolidation for improved strength
- Consistent wall thickness and part quality
- Produces lightweight, high-performance structures
- Excellent strength-to-weight ratio
why choose composites
The Competitive Edge
LIGHTWEIGHT
COST EFFECTIVE
TOUGH
