FAQ: Product Development and Prototyping

Explore how we create functional prototypes and one-off parts to test performance, to refine project designs, and to prepare projects for production.

    Can you produce a one-off or a prototype before I commit to full production?
    • Yes, we can produce one-off parts or functional prototypes before moving into full production.
    Will the prototype match the strength and appearance of the final part?
    • It can, depending on the materials, processes, and tooling used. If matching the final part exactly is important, let us know so we can align the prototype as closely as possible with production standards.
    What kinds of carbon fiber prototyping do you offer?
    • We offer a range of prototyping options, including hand layup, CNC-machined carbon fiber, and limited-run compression molding.
    What is the typical timeline for developing and producing a prototype?
    • Timelines vary based on part complexity and the process used. Prototyping may take anywhere from a week to several weeks. We’ll need your project details to give an accurate timeline.
    Do you use the same materials and processes for prototyping as for production?
    • We can, but it depends on your priorities: speed, cost, or performance. Let us know what matters most so we can choose the most appropriate materials and methods.
    How do you test the prototype to make sure it meets performance goals?
    • We can perform dimensional checks and basic performance evaluations. For advanced testing (e.g., structural, thermal), let us know your specific requirements so we can plan accordingly.
    Can I request changes to the prototype before moving forward with production?
    • Absolutely. We encourage client feedback and can revise the prototype based on your input before finalizing the production version.
    Will you help me compare a carbon fiber prototype to one made from another material?
    • Yes, we’re happy to help evaluate performance, weight, and cost differences between carbon fiber and alternative materials.
    What does a typical carbon fiber prototype cost, and what affects that cost?
    • This varies greatly based on the project scope, including physical envelope, Carbon Fiber thickness, Strength requirements, etc.
    Will the prototype meet the same specifications as production parts?
    • We can match production specs closely, depending on the prototyping process and materials used. Please let us know your tolerance and performance needs so we can align accordingly.

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